For the
Eight Annual Surface Mine Drainage
Task Force Symposium
April 7-8, 1987
Ramada Inn, Morgantown, West Virginia
Pat Gallagher, a reclamation engineer form Columbus Test Laboratories in West Virginia, was hired by General refractories to use hydrologic engineering to handle an acid mine drain problem on a worked-out clay mine site in Somerset, Pennsylvania. They sealed about 95% of seeps from the abandoned deep and strip sites. Clarence Beach, he caretaker of the property and reclamation man a the Fort Hill site, had leveled, graded and planted the sites. Together, they had a lime plant that dropped out the hydroxide metal forms and got the pH up to 6 at the discharge point. But, the sludge pits were filled to overflowing and three major seeps were draining AMDW to create Little Red Lake and Big Red Lake. There seemed to be no way t stop it; 5,000,000 gallons of AMDW, more seeping out of three sites, and no more sludge pits in which store it.
The problem is a well-known one: is the effect on aquatic ecosystems of acidic effluent – AMDW, industrial effluent, or acid deposition ("acid rain"). Lambda Group’s Theta process is the solution to the problem. Theta stands for death; its delivery system, Immobilized Microbial Pollution Purification Systems (IMPPS), can prevent the "death" of aquatic ecosystems. The microorganisms can live in ecological balance in a pH range of 0.5 to 5.0 and chelate and oxidize free ions. I have developed a nutrient matrix of a colloidal nature that provides food, a free flow of gases and water through the IMPPS for greater concentration and faster reaction time. The Theta process is a mixotrophic, synergistic, symbiotic, microbial ecosystem capable of chelating and oxidizing sulfur and heavy metals into an oxide of the metals and sulfur which are non-toxic to aquatic life. These oxides are normally found in soil and aquatic bottoms as part of the sulfur cycle, iron cycle aluminum cycle, etc. When acidified, they lose the oxygen and become toxic ions, such as aluminum which kills plants, trees, crayfish, and trout.
He literature is replete with numerous explanations of cause and effect; I have attached a bibliography.
The ancient, shallow Teays River covered the Eastern United States and Canada until the last Ice Age. The recession of the glacier literally dug the Great Lakes, which were filled by the
North-flowing Teays River. I have studied the remnant bags, swamps, and marshes for fourteen years and found:
From water and plan samples, microorganisms were cultured out (most were medium-specific). These were the wild microorganisms used in the process. Pure cultures of bacteria were ordered from The American Type Culture Collection, and algae and protozoa from the Texas Algae Depository, Carolina Biologicals, and Nasco Biologicals. These cultures were used to correctly identify the wild microorganisms.
A nutrient medium was developed in which all the microorganisms could live, grow, and reproduce. Two drops from the wild and two from the pure strains of microorganisms were transferred into 10ml of the IMPPS medium after it was developed. They formed a vigorous hybrid that stayed in the stationary phase (when enzyme production is at its peak) longer than the wild or the tame cultures alone.
There were now three generations or applications of the Theta process. The first generation, TP-1, using only mixotrophic microorganisms in a ecologically balanced synergistic, symbiotic system, is effective in cleaning up AMDW. The transparency shows that the point at which pH and redox met, the maximum amount of iron and sulfur has been removed. The results were as projected, but the time frame of 130 – 180 days was much too slow.
TP-2, or second generation, used only the bacterial enzymes embedded in Manville R-630 celite catalytic carriers. One advantage of this was the reusability of the enzyme-filled carriers. The same results as before were achieved: sulfur and iron were gone when redox and pH matched. But the time span was reduced to 10-14 days.
TP-3, or third generation, did everything the previous two generations did, only better and faster. Within four hours or less, substantial sulfur and iron were removed.
They key is the ability of the Theta IMPPS to concentrate the organisms at the point source of pollution and the ability of the microorganisms to double heir populations within a two-day period, thereby maintaining all the organisms at the maximum carrying capacity of that system.
The Chart #1 transparency shows the ability of the IMPPS to continue cleaning once thy are established in an aquatic system. In the chelation/oxidation process, the bacterial catalytic enzymes are necessary for chelation/oxidation to occur, but are not used up by the process, nor are the organisms (the IMPPS) used up by the process, since thy do not "eat" or inject the sulfur, iron, etc. They use them only as energy substrates.
Static |
|||||
|
pH |
MV |
Fe |
SO4 |
||
|
#1 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.2 |
418 |
0 |
0 |
|
|
#2 |
start |
3.3 |
409 |
0 |
250 |
|
end |
3.4 |
410 |
0 |
3 |
|
|
#3 |
start |
3.3 |
409 |
0 |
250 |
|
end |
3.17 |
428 |
1 |
0 |
|
|
#4 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.35 |
420 |
0 |
2 |
|
|
#5 |
start |
3.3 |
400 |
10 |
250 |
|
end |
3.6 |
368 |
1 |
0 |
|
|
#6 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.3 |
382 |
1 |
0 |
|
|
#7 |
start |
3.3 |
409 |
10 |
200 |
|
end |
3.3 |
388 |
0 |
2 |
|
|
#8 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.25 |
400 |
0 |
50 |
|
|
#9 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.2 |
418 |
0 |
30 |
|
Aerated |
|||||
|
pH |
MV |
Fe |
SO4 |
||
|
#1 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.4 |
410 |
0 |
3 |
|
|
#2 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.4 |
410 |
0 |
3 |
|
|
#3 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.71 |
410 |
0 |
1 |
|
|
#4 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.56 |
420 |
0 |
50 |
|
|
#5 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.5 |
363 |
3 |
100 |
|
|
#6 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.5 |
363 |
3 |
100 |
|
|
#7 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.6 |
430 |
2 |
0 |
|
|
#8 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.7 |
381 |
1 |
0 |
|
|
#9 |
start |
3.3 |
409 |
10 |
250 |
|
end |
3.65 |
407 |
3 |
0 |
|


A Horizon Ecological Systems bio-oxidation reactor with probes and a three-pen strip chart recorder has made it possible to plot pH, redox, and dissolved oxygen through two- to three- week cycles. We used soil and water from the Fort Hill site Lambda is cleaning in Pennsylvania, and added the hybrid microorganisms in their IMPP carriers were added. The Hypothesis shown on the chart #3 transparency was verified.
Transparency #5 shows the basic ecosystem concept. #6 shows the negative feedback system that maintains the populations at carrying capacity.
The scale-up to 200 gallons of IMPPS has provided invaluable data: (1) the IMPPS do scale up; (2) they do not lose their efficiency; (3) the process is not expensive; and (4) once the IMPPS are in place, they continue working.
Transparency #7 shows the engineering of the fort Hill site for the Theta IMPPS demonstration.
The theta process has application potential for AMDW, industrial effluent, and aquatic systems destroyed by acid rain, snow, and fog. It is harmless because it is made of natural materials and organisms indigenous to the area. The IMPPS can be custom-made for each job.
The final results from Fort Hill will tell us if it is , as we strongly now believe, a one-shot proposition. Once the IMPPS are established, they will continue cleaning.
Twenty to fifty gallons per day can be made in the lab, but doing it by had is expensive. Mass production is possible and the cost will drop once the manufacturing is started.
I would like to thank Pat Gallagher for recommending Lambda to General Refractories, and Glenn Jones, the General Refractories Project Director, for providing Lambda's first test site. Both General Refractories and Columbus Technical Laboratories tried a process never before used outside the laboratory.
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